Bolt Energy 48V 105Ah Lithium Battery Kit - Yamaha G29 Drive Drive2 | LiFePO4 Golf Cart Conversion | 51.2V
SKU 33-502S
The Bolt Energy 48V 105Ah Square is a complete lithium iron phosphate (LiFePO4) conversion kit for the Yamaha G29/Drive (2007–2016) and Yamaha Drive2 (2017+). One battery replaces all of your lead-acid batteries, includes everything needed to complete the swap, and is backed by a 12-year manufacturer warranty.
Here is what actually changes the day after you install it:
- Your cart loses roughly 100 lbs of dead weight you feel it immediately in acceleration and handling
- Hills you used to crawl up, you climb without slowing down
- The cart runs at full power on mile 40 the same as mile 1 no fade, no slowdown as the charge drops
- You pull into the garage, plug in one cable, and walk away no watering, no terminal cleaning, no equalization charges
- You stop budgeting for a new battery set every 3–5 years
- Your phone shows you exactly how much charge is left no more guessing from a voltage gauge that barely moves
That is the real outcome of switching to lithium. Everything below explains how it works and whether it is right for your cart.
Who is this battery best for?
- Yamaha G29/Drive or Drive2 owners whose lead-acid batteries are aging, failing, or due for replacement
- Owners who want more range, better hill performance, or a lighter cart
- Anyone tired of watering batteries, cleaning terminals, or managing a charging routine
- Owners in cold climates who want a battery that handles freezing storage (heated option)
- Anyone planning to keep their cart for 5+ more years and wants one battery purchase that lasts
Two kit tiers. One heated upgrade option. The Standard Kit covers the battery, charger, SOC meter, and hardware. The Professional Kit adds a 400A solenoid, 2-gauge cables, and a 30A DC-to-DC reducer for 12V accessories recommended for most Yamaha conversions. The heated version adds a self-warming system for cold-climate charging, available on either kit tier.
Why Switch to Lithium?
Lead-acid batteries were the only option for decades. They still work but they come with a maintenance and replacement cycle that adds up. Here is an honest comparison:
| Lead-Acid (6×8V) | Bolt Energy 105Ah Lithium | |
|---|---|---|
| Total Weight | 200+ lbs | 100.8 lbs |
| Usable Range | 18–25 miles (degrades over time) | 30–50 miles (stable over lifespan) |
| Power Consistency | Fades as charge drops | Flat voltage, full power until nearly empty |
| Maintenance | Monthly watering, terminal cleaning, equalization | None, fully sealed |
| Lifespan | 3–5 years | 8–12 years (~3,000 cycles) |
| Charge Time | 8–10 hours | Faster with included high-speed charger |
| Cold Weather Charging | Reduced performance | Self-heating option available |
| SOC Monitoring | Voltage gauge (inaccurate) | Smart SOC meter + Bluetooth app |
| Number of Batteries | 6 individual batteries | 1 battery |
| Warranty | 1–2 years typical | 12 years (Bolt Energy) |
| Safety | Produces hydrogen gas, acid corrosion risk | No venting, no acid, thermally stable |
The honest math on cost: A quality set of 6×8V lead-acid batteries for a Yamaha G29 or Drive2 runs $600–$900 and lasts 3–5 years before performance drops enough to warrant replacement. Over 12 years the length of Bolt's warranty you would replace lead-acid batteries 2–4 times. One lithium kit, installed once, covers the same period with better performance throughout.
Key Benefits
-
About 100 lbs Lighter Than Lead-Acid
Six 8V or four 12V lead-acid batteries combined weigh well over 200 lbs. The Square weighs 100.8 lbs. That weight comes out of the rear of the cart immediately acceleration improves, the cart handles better on turns, and frame stress is reduced. On hilly terrain the difference is noticeable from the first ride. -
Flat Voltage = Consistent Power Start to Finish
Lead-acid voltage drops steadily as the pack drains your cart slows down and loses torque as the charge falls. LiFePO4 voltage stays nearly flat from roughly 90% charge down to about 20%. Your cart runs at the same power level throughout the ride, not just when the batteries are fresh. -
30–50 Miles Per Charge
Range depends on load, terrain, speed, and tire pressure. Most G29/Drive and Drive2 owners coming from aging lead-acid see a significant jump in usable range. Bolt Energy offers a Distance Calculator at boltenergyusa.com for an estimate based on your setup. -
Zero Maintenance for the Life of the Battery
No water to check. No terminals to clean. No equalization cycles to run. No acid to manage. The battery is completely sealed and requires nothing from you between charges. Plug in, ride, repeat. -
12-Year Warranty 6 Years Full Replacement
Bolt Energy backs the Square with one of the longest warranties in the golf cart battery category. Years 1–6: full replacement at no cost. Years 7–12: prorated. Register at boltenergyusa.com within 30 days of purchase. For full details read our Warranty Tab -
Bluetooth Monitoring + OTA Updates
The free Bolt app (iOS and Android) connects to the built-in Bluetooth receiver and shows state of charge, cell voltages, temperature, and fault codes in real time. BMS firmware updates over the air no hardware changes needed. -
IP66 Powder Coated Steel Enclosure
Built to IP66 standard handles rain, wash-down, and outdoor exposure without damage to the housing or internal components. -
Grade-A Prismatic LiFePO4 Cells
Thermally stable chemistry that does not vent gas, does not produce acid, and does not require the safety precautions that older lithium chemistries did. Safe to store in a closed garage.
What's in the Kit
Both kit tiers include the same Thin battery. The Professional Kit adds the components most Yamaha conversions require.
| Item | Standard Kit | Professional Kit |
|---|---|---|
| 51.2V 105Ah Square Battery | ✓ | ✓ |
| Bluetooth Receiver | ✓ | ✓ |
| Smart SOC State-of-Charge Meter | ✓ | ✓ |
| Waterproof High-Speed Lithium Charger | ✓ | ✓ |
| Mounting Bracket | ✓ | ✓ |
| 3/8" Battery Ring Terminal Connectors | ✓ | ✓ |
| 10" Tie Straps | ✓ | ✓ |
| 400A Heavy-Duty Solenoid | — | ✓ |
| 2× 40" 2AWG Premium Installation Cables | — | ✓ |
| 30A DC-to-DC Voltage Reducer (12V accessories) | — | ✓ |
| AC Hardwire Port | — | ✓ |
| 15ft 12-AWG Lighted Extension Cord | — | ✓ |
| DECO Cover Plate | — | ✓ |
| Lead Battery Removal Strap | — | ✓ |
Which kit is right for your Yamaha?
For most G29/Drive and Drive2 conversions, choose the Professional Kit. The solenoid needs replacing on any lithium conversion. The 2-gauge cables handle lithium's discharge levels better than factory wiring. The 30A DC-to-DC reducer is required if your cart has lights, a horn, USB ports, or any other 12V accessories. The Standard Kit works only if your solenoid is recently replaced and your cart has zero 12V accessories.
Compatibility
The Square is the correct form factor for Yamaha carts with a grouped battery tray. This page covers:
| Model | Years | System Voltage | Correct Battery |
|---|---|---|---|
| Yamaha G29 / Drive | 2007–2016 | 48V | Square ✓ |
| Yamaha Drive2 (PowerTech AC) | 2017+ | 48V | Square ✓ |
| Yamaha G19 / G22 (48V) | 1996–2007 | 48V | Thin required see Yamaha G19/G22 page |
| Yamaha Drive2 PowerTech Li | Various | 48V | Not applicable factory lithium |
Square vs. Thin | what's the difference?
Same battery, different shape. The Square (12.8″ × 12.01″ × 10.42″) fits the grouped tray in the G29/Drive and Drive2. The Thin (20″ × 8.43″ × 10.65″) fits the long narrow tray in the G19 and G22. Same specs, same power, same price. If you have a G29, Drive, or Drive2 you want the Square. Not sure which tray your cart has? Contact us before ordering.
Have a Yamaha G19 or G22? Those models use the Thin battery different tray shape, same specs. See the Yamaha G19/G22 page →
Important: Yamaha G1 through G16 models are 36V carts and require the 38.4V Classic battery not this product. This kit is for 48V systems only (G29/Drive 2007–2016, Drive2 2017+). If you are unsure of your cart's voltage, check the spec label on the cart or contact us before ordering.
Controller compatibility: Stock GE SepEx controllers (G29/Drive) and stock Toyota Industries PowerTech AC controllers (Drive2) are compatible with the Square out of the box no reprogramming needed. If your cart has an aftermarket controller, confirm lithium voltage compatibility with that controller's manufacturer before installing.
Note on the Drive2 PowerTech Li: If your Drive2 came with lithium from the factory, this kit is not for you your cart already has an OEM lithium system.
Installation
Most stock G29/Drive and Drive2 conversions take 1–3 hours with basic hand tools. No welding, cutting, or controller reprogramming required for stock carts.
What the install involves:
- Remove the existing lead-acid batteries (the lead removal strap in the Pro Kit helps with this)
- Mount the Square using the included bracket it fits in the original grouped battery tray space
- Connect the main cables and terminal connectors
- Install the SOC meter and Bluetooth receiver
- Handle the OBC charger interlock bypass if your G29 has one (a simple wiring step covered in the installation instructions)
- Replace the solenoid (Pro Kit includes a 400A unit)
- Install the DC-to-DC reducer if your cart has 12V accessories (included in Pro Kit)
- Cycle the Tow/Run switch flip to Tow, wait 30 seconds, flip back to Run before first test drive
If you are not comfortable with the wiring steps, a local golf cart dealer or technician can complete the installation. We are also available by phone or chat if you have questions during the process.
Performance
Here is what G29/Drive and Drive2 owners typically notice after switching to the Bolt Energy Square:
- Faster off the line. Removing 100+ lbs of battery weight reduces the total load the motor has to move. Most owners feel the difference immediately on the first test drive.
- Stronger hill climbing. LiFePO4 delivers consistent amperage under load. Lead-acid voltage sags when the motor pulls hard on steep grades this shows up as slowdown. Lithium does not sag the same way.
- No slowdown as the charge drops. Lead-acid performance degrades noticeably in the bottom third of the charge. LiFePO4 voltage stays flat, so the cart feels the same at 30% charge as it did at 90%.
- More usable range. The 105Ah capacity combined with the flat discharge curve means more of the rated energy is actually usable in normal driving you are not cutting rides short because the cart is dragging.
- Drive2 regen braking still works. The Drive2 PowerTech AC controller's regenerative braking is fully compatible with LiFePO4. You do not lose this feature after converting.
Will it make my cart faster? Lithium does not change your controller's top speed limit. What it changes is how the cart gets to that speed and how consistently it maintains it especially under load and on hills. If you want higher top speed, that requires a controller or motor upgrade, which is separate from the battery.
Cold Weather
Standard LiFePO4 batteries including the standard Square cannot charge below 34°F (1°C). The BMS blocks charging until the cells are warm enough. You can still drive (discharge) the cart in cold weather only charging is restricted.
If your G29/Drive or Drive2 is stored or charged in an unheated garage, barn, or outdoors in freezing temperatures, the heated version is the right choice. Here is exactly how it works:
- You plug in the charger as normal
- If the battery is below the charging temperature threshold, the internal heater activates automatically and warms the cells from the inside
- Once the battery reaches approximately 34°F, the heater shuts off on its own and normal charging begins no switches, no manual steps
- The heater only runs while the charger is plugged in it draws no power while you are driving or when the cart is unplugged
- Plug in before bed in a cold garage the battery warms itself, charges fully, and is ready to go in the morning
Both the standard and heated versions have identical charge and discharge specifications. The only difference is the self-heating capability. If you are in a mild climate or keep your cart in a heated space, the standard version is fine.
Bluetooth & Monitoring
Every Square includes a built-in Bluetooth receiver and a Smart SOC meter. Here is what you get:
- Bolt Mobile App (iOS + Android free): Real-time state of charge, individual cell voltages, pack temperature, and fault codes. Connect from your phone in seconds.
- Over-the-Air BMS Updates: Bolt can push firmware improvements directly to your battery through the app. No hardware changes, no shipping the battery anywhere.
- Remote Diagnostics: Bolt technicians can read the app data remotely to diagnose most issues without a shop visit.
- CAN Port: A secondary communication port for dealer and technician-level diagnostics and testing.
- Smart SOC Meter: Replaces your stock dash gauge, which reads lead-acid voltage curves and is meaningless on lithium. The SOC meter is calibrated for LiFePO4 and shows actual remaining charge.
The stock Yamaha dash voltage gauge stays nearly flat across most of LiFePO4's discharge curve it is not useful for tracking charge. The included SOC meter is what you will actually rely on day-to-day.
FAQ
Yes, the Square is the correct form factor for both the G29/Drive (2007–2016) and the Drive2 (2017+). It fits in the grouped battery tray originally designed for four 12V or six 8V lead-acid batteries. The included mounting bracket secures the battery without any permanent modifications to the cart. If your cart is lifted or has been modified, contact us to confirm tray clearance before ordering.
The Square and the Thin are the same battery with the same specs different shapes for different trays. The Square (12.8″ × 12.01″ × 10.42″) fits the grouped tray in the G29/Drive and Drive2. The Thin (20″ × 8.43″ × 10.65″) is built for the long, narrow tray in the G19 and G22. Performance, capacity, and price are identical only the physical footprint differs. G29/Drive/Drive2 → Square. G19/G22 → Thin. Ordering the wrong shape causes a fitment problem contact us if you are unsure which tray your cart has.
No. Your original Yamaha lead-acid charger including the integrated Total Charge unit on G29 models uses a charge profile that is not compatible with LiFePO4. Using it risks overcharging the lithium pack. A compatible lithium charger is included in both the Standard and Professional Kits. Do not use the original lead-acid charger after converting.
If your 2007–2016 G29/Drive has the integrated Total Charge onboard charger circuit, yes, the OBC must be bypassed as part of the installation. The OBC uses a lead-acid voltage algorithm that will prevent the lithium charger from working correctly. The bypass is a simple wiring step: connect the blue and white wires on the main harness together. This is covered in the installation instructions. If you want to keep the charger interlock safety feature that prevents the cart from moving while plugged in, a small resistor can be added inline a local technician can handle this in minutes. The Drive2 (2017+) does not have this same OBC concern.
Yes, if your cart has any 12V accessories lights, horn, USB charger, fan, or radio. The battery operates at 51.2V nominal and cannot directly power 12V devices. The Professional Kit includes a 30A DC-to-DC reducer. If you order the Standard Kit and your cart has any 12V accessories, add a reducer separately before completing the installation.
Yes, replacing the solenoid is standard practice for any lithium conversion. The stock golf cart solenoid is sized for lead-acid and may fail under lithium's faster discharge characteristics. The Professional Kit includes a 400A heavy-duty solenoid. If you are ordering the Standard Kit, plan to add a solenoid separately before installation.
Yes. The Drive2 PowerTech AC controller's regenerative braking is fully compatible with the Square. LiFePO4 chemistry accepts regenerative current efficiently you do not lose this feature after converting and it works the same as it did with lead-acid.
No. If your Drive2 is a PowerTech Li model, it already has an OEM lithium system installed from the factory. This kit is for Drive2 PowerTech AC models that came with lead-acid batteries and are being converted to lithium. If you are unsure which model you have, check your cart's spec label or contact us.
Not accurately. The stock Yamaha dash gauge reads lead-acid voltage curves. LiFePO4 voltage stays nearly flat from about 90% down to 20% charge, so the stock gauge will appear stuck or inaccurate throughout most of the discharge. Both kits include a Smart SOC meter calibrated for lithium that gives you a reliable, real-time read on remaining charge.
Not in terms of top speed your controller sets that limit. What lithium changes is how the cart gets to that speed and how consistently it performs under load. You get quicker acceleration off the line, stronger hill climbing, and no slowdown as the charge drops the cart runs the same at 30% as it does at 90%. For higher top speed, a controller or motor upgrade is a separate modification.
Most customers see 30–50 miles per charge under normal conditions. Actual range depends on total passenger and cargo weight, terrain and hill grades, driving speed, tire inflation, and accessory draw. Flat ground, steady speeds, and properly inflated tires maximize range. Bolt Energy offers a Distance Calculator at boltenergyusa.com where you can estimate range based on your specific setup.
Yes, most stock G29/Drive and Drive2 conversions take 1–3 hours with basic hand tools. No cutting, welding, or controller reprogramming required for stock carts. The main wiring steps OBC bypass on G29 models, solenoid swap, and DC-to-DC reducer install are all covered in the included installation instructions. After any battery swap, cycle the Tow/Run switch: flip to Tow, wait 30 seconds, flip back to Run before your first test drive. If you are not comfortable with the wiring, a local golf cart dealer or technician can complete the install. We are available by phone or chat if you have questions during the process.
For most Yamaha G29/Drive and Drive2 conversions, the Professional Kit is the right choice. It includes the 400A solenoid (should be replaced on any lithium conversion), 2-gauge installation cables (recommended for lithium discharge levels), and a 30A DC-to-DC voltage reducer (required if your cart has any 12V accessories). The Standard Kit is sufficient only if your solenoid was recently replaced and your cart has absolutely no 12V accessories.
The standard battery cannot charge below 34°F the BMS blocks charging to protect the cells. You can still drive the cart in cold weather. If your cart charges in a space that drops below freezing, choose the heated version. It warms the cells automatically when you plug in the charger, shuts off once the battery reaches approximately 34°F, then begins charging normally no manual steps. Both versions have identical charge and discharge specs.
The standard battery cannot charge below 34°F. The BMS blocks charging until the cells are warm enough but you can still drive the cart in cold weather. If your cart lives in a heated garage or you are in a mild climate, the standard version is fine.
The heated version adds an internal self-warming system. Here is exactly how it works:
- You plug in the charger as normal.
- If the battery temperature is below the charging threshold, the heater activates automatically and begins warming the cells from the inside.
- Once the battery reaches approximately 34°F, the heater shuts off on its own and normal charging begins no switches, no manual steps.
- The heating system only runs while the charger is plugged in. It draws no power while you are driving or when the cart is unplugged.
- Plug it in before bed in a cold garage it warms itself, charges fully, and is ready to go in the morning.
Both versions have identical charge and discharge specs. The only difference is the self-heating capability.
The same complete kit, battery, charger, SOC meter, mounting bracket, and all included accessories — with the heated Square in place of the standard one. No additional hardware, no special wiring, no extra installation steps. The heating system is fully internal and activates automatically through the charger connection.
Yes, the included lithium charger stops automatically at full charge. Do not use the original Yamaha lead-acid charger at any point after converting to lithium.
The battery includes a Bluetooth receiver. The free Bolt app (iOS and Android) connects directly to the BMS and lets you monitor state of charge, individual cell voltages, temperature, and fault codes in real time. The app also supports over-the-air (OTA) BMS firmware updates Bolt can push improvements and diagnostic tools to your battery without any hardware changes. Bolt technicians can also use the app data to remotely diagnose most issues without requiring a shop visit.
The Square is covered by a 12-year manufacturer's warranty from Bolt Energy 6 years full replacement at no cost, followed by 6 years of prorated coverage. To activate, register at boltenergyusa.com within 30 days of purchase. The warranty applies to the original purchaser only and is non-transferable. Accessories (charger, solenoid, cables, reducer, SOC meter) carry a separate 1-year warranty. Contact us if you need help with a warranty claim, we assist with the RMA process. Read our Warranty Tab.
No, not for stock G29/Drive models with the factory GE SepEx controller, and not for stock Drive2 PowerTech AC models. If your cart has an aftermarket or performance controller, check with that controller's manufacturer to confirm lithium voltage compatibility before installing.
No. Yamaha G1 through G16 models are 36V golf carts. They require the Bolt Energy 38.4V Classic battery not this 51.2V kit. Installing a 48V lithium kit on a 36V cart will damage your controller. This page is for 48V systems only: G29/Drive (2007–2016) and Drive2 (2017+). If you are unsure of your cart's voltage, check the spec label on the frame or contact us before ordering.
No, G19 and G22 carts use a long, narrow battery tray that requires the Thin form factor, not the Square. The specs and performance are identical, but the shape is different and the Square will not fit your tray. See the Yamaha G19/G22 Thin battery page here.
Specifications
| Specification | Value |
|---|---|
| Cell Type | Prismatic LiFePO4 |
| Cell Configuration | 1P16S |
| Nominal Voltage | 51.2V |
| Working Voltage Range | 43.2V – 58.4V |
| Recommended Voltage Range | 48.0V – 57.0V |
| Nominal Capacity | 105Ah |
| Energy | 5,376Wh (5.376kWh) |
| Capacity @ 25A | 252 minutes |
| Efficiency | 0.99 |
| Self Discharge | <3% per month |
| Max Continuous Discharge | 250A |
| Peak Discharge | 520A ± 15.6A (30 seconds) |
| BMS Discharge Current Cut-Off | 260A ± 7.8A (50s) / 520A ± 15.6A (30s) |
| BMS Discharge Voltage Cut-Off | 40V |
| Recommended Low Voltage Disconnect | 48.0V |
| BMS Reconnect Voltage | 41.6V |
| Discharge Temp Range | -4°F to 149°F (-20°C to 65°C) |
| Recommended Charge Current | 5A – 52A |
| Maximum Input Current | 350A |
| BMS Charge Voltage Cut-Off | 58.5V |
| Charging Temp Range | 34°F to 140°F (0°C to 60°C) |
| Dimensions (L × W × H) | 12.8″ × 12.01″ × 10.42″ |
| Weight | 100.8 lbs (45.7 kg) |
| Terminal Type | M8*1.5*25mm |
| Case Material | Powder Coated Steel |
| Enclosure Protection | Designed to IP66 Standard |
| Bluetooth | Yes, Bolt mobile app (iOS & Android) |
| OTA Updates | Yes, BMS firmware via app |
| CAN Port | Yes |
| Self-Heating Option | Available upgrade |
| Approximate Cycle Life | ~3,000 cycles |
| Estimated Service Life | 8–12 years |
| Battery Warranty | 12 years (6 full + 6 prorated) |
| Accessories Warranty | 1 year |
| Manufacturer | Bolt Energy USA - Largo, FL (Nivel family of brands) |
See compatibility section above for supported models and year ranges.
| Voltage | 48V |
| Capacity | 105Ah |
| Energy | 5.38 kWh |
| Form factor | Square |
| Standard Kit | $2,495.00 - 10 items |
| Professional Kit | $2,675.00 - 14 items |
| Heated upgrade | +$75.00 |
| 30A DC converter | +$77.00 |
| 50A DC converter | +$99.00 |
| SKU | 33-502S |
Free shipping. Orders ship within 24 hours.
Manufacturer warranty included. Register after installation to activate full coverage.
Why buy Bolt Energy Lithium Battery?
Choose Bolt Energy Lithium Batteries for premium power solutions, proudly manufactured in Florida, USA, tailored for all golf cart brands. Experience reliable, high-output performance with the IP66 waterproof, powder-coated steel casing, upgraded 2AWG premium internal wiring, and all-stainless-steel hardware featuring an improved waterproof lid edge design. Rigorously tested with 3 consecutive 5 foot drop tests, 3 hour horizontal and vertical vibration tests, BMS peak input/output current and AMP overload testing, plus over 1,000 hours of real-life road testing, our batteries ensure durability and safety. Backed by a 10 year warranty, Bolt Energy offers exceptional quality and unmatched customer service check each product page for detailed warranty terms and product details. Discover Bolt Energy lithium golf cart batteries through our store. View all Bolt Energy BatteriesYou may also like
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